YEBIO, a high-tech enterprise for veterinary vaccines and a leading company in biological products,The project has lyophilized GMP workshop, inactivated vaccine workshop, storage center, technology center, etc.Facing the strict requirements of cleanliness, wind pressure, temperature, humidity, and new GMP standards,The project uses Wiskind cleanroom products.
1.Modular Cleanroom Panel
2.Biological Vaccine Workshop
3.Supply area: 45000㎡
4.Panel: Double Gypsum and Aluminum Honeycomb
5.Improve the flatness, fire resistance and strength of the board.
Every industry where small particles interfere with manufacturing processes needs cleanroom panels within their systems. They control the contamination level as well as humidity, pressure, and temperature in various factories. Most cleanrooms differ in size and complexity in that setting, like those of a biotech or pharmaceutical industries, have more controlled environments than others. Remember that many things can contaminate production, and that includes people, equipment, facilities, and even the manufacturing processes. So, Wiskind has compiled the importance of a cleanroom panel to varieties of cleanroom systems for you. We want you to enjoy what quality control can provide your business and clients.
Good Investment
At Wiskind, we realized that investing in a cleanroom panel could be profitable, especially when the competition is fierce. Cleanroom systems tend to produce quality yields at a higher rate because they do not clog, cease operations, or contaminate products. With cleanroom panels, cleanroom doors, cleanroom windows,HEPA,your company earns millions of dollars in revenue. establish loyalty, and bring you closer to accomplishing your goals. Remember that for every dollar you spend boosting your cleanroom system, you stand a chance of creating more money and re-investing it into expansion or other corporate missions. Therefore, a cleanroom panel is an excellent investment in a range of cleanroom systems.
Reliability
Every cleanroom creates an environment with a direct impact on manufacturing processes and the consistent production of quality products. Without a suitable cleanroom to drive your system, production will be distracted hence delaying delivery to customers. If you desire maximum reliability, boost your cleanroom enclosure system with a cleanroom panel whose standards comply with every health and safety requirement necessary. Wiskind cleanroom panel has passed FM, CE, SGS, ISO9001, ISO14001 certification. Product reliability is an aspect that many factories can’t afford to lose because it ensures the smooth running of the equipment. Needless to say, cleanroom panel make cleanroom systems always reliable.
Reduce Wastage
Waste management is a crucial concept in the biotech and pharmaceutical industries. You may encounter a period where factories throw batches away due to contaminations. At Wiskind, we have learned the value of a cleanroom panel to a variety of clean-room system. It reduces wastage to a point where our company turns losses into profits rather than misusing resources. A cleanroom panel allows systems to remove daily contaminants that spoil products during production processes or compromise their quality due to unwanted particles that disrupt equipment functions. If a room has the required sterility to impact manufacturing processes positively, then your machine parts cannot be affected, thus minimizing waste.
Cost Reduction
Setting up manufacturing equipment costs substantial funds, and it becomes rather expensive if the environment surrounding these machines and their production process gest contaminated. A cleanroom panel ensures the above benefits occur hence creating various cost-saving mechanisms. It keeps equipment from wearing out, breaking down, or contaminating products during the manufacturing processes. So, there will be fewer repairs, wastage, and quality interferences, thus resulting in cost reductions.
Flexibility
Unlike traditional structures, cleanroom panels provide more sanitary construction. The panels have interconnections enhanced with aluminum profiles for reinforcement and uniform joints. It allows for easy assembly, reconfiguration, installation, upgrades, and expansion with less disruption or downtime. Cleanroom panels secure proper maintenance without affecting the entire system hence flexibility.Modular solutions are unlimited in flexibility, not only to transform existing spaces, but also to deploy to new facilities. Wiskind’s design team has more than 41 years of design experience, overcoming unique project challenges, including less than ideal space allocation, unique shapes, reduced overhead cleaning-this list is endless. Let us remind you that clean-room systems usually factor in the presence of filtration and diffuser equipment, which sometimes get positioned in fragile and strategic regions. Therefore, easy access is necessary for servicing and any repair purposes.
Simplified Cleaning
If you have ever come across tradition structures of cleanrooms, you understand that they produce many contaminants and particles. Cleanroom panels are quite the opposite of a wide range of clean-room systems. They do not shed unwanted materials to surfaces hence less capacity of air contamination. Their maintenance and cleaning processes are simple as well as tie saving.
Consistent Quality
The best part about cleanroom panels is that their design and fabrication align with factory-controlled settings. Therefore, they establish a constant, quality product whose appearance and performance record zero variation both in the present and the future. At Wiskind, we are pioneers in cleanroom panels for a variety of cleanroom systems in pharmaceuticals and biotech industries. Our establishment possesses certified and compliant panels accompanied by various safety, protection, and sterile measures. In terms of on-site management, Wiskind implements TPM5S on-site management, C-TQC quality management system,We do not compromise on quality control.
Allow us to tell you something about cleanrooms so you may understand why clean room panels are significant. Cleanrooms act as protectors against air and contaminants. Therefore, one should have a reasonable idea as to why they need cleanrooms. GMP standards are also necessary, but the most vital factor is their modularity hence the need for cleanroom panels. We are here to remind you that cleanrooms with modular layout give their systems enough expansion room without disassembling the structure. An essential note to remember is that when creating a cleanroom, consider all exist, processes, entries, and other factors that can lead to contamination.
The bottom line is that cleanroom panels manifest their significance through ideal investments, reliability, waste reduction, cost-saving, flexibility, easy cleaning, and consistent quality. Despite the type of cleanroom system you adopt, its maintenance and surroundings can prove beneficial if you establish why you need a cleanroom above all other facilities. Visit our website, www.wiskindcleanroom.com, where we help you recognize everything beneficial to your company. Our prolonged experience handling pharmaceutical machinery has enhanced our knowledge regarding suitable cleanroom panels.
As a global supplier, we tend to provide customers with unused comments and suggestions, which can enhance our knowledge and capabilities about clean room containment systems. Our databases are not limited to customers and workers only, we aspire to contribute to research and development as well because every useful invention and recommendation must originate from the point of real-time experiences. Such measures helped us realize the importance of cleanroom panels in the cleanroom because their presence brings more than sterility to the company.
The epidemic of new-type coronavirus has caused widespread concern internationally. The global scientific community and the pharmaceutical industry are cooperating with China.After communicating with WHO, CEPI announced that it has screened three new coronavirus (nCoV-2019) vaccine research and development projects worldwide for funding, with the aim of allowing vaccine candidates to enter clinical trials as soon as possible, and to invest in Prevention and control of infectious diseases in the world.
As we all know, the research and development of vaccines are done in biological cleanroom. A high-quality cleanroom can speed up the research and development of vaccines and have strict control over the quality of vaccines. Therefore, in the construction of the cleanroom, the principle of separation of people and logistics needs to be adopted to reduce experimental pollution and ensure safety.
Vaccines are one of the greatest medical achievements in the history of human medicine and a milestone in medical development. Not only have vaccines saved hundreds of millions of lives, but more importantly, they have also opened up a new way of fighting disease: prevention. In addition to reducing experimental pollution during the construction of the cleanroom, it is necessary to ensure sample safety, personal safety, environmental safety, and waste safety, so that the cleanroom can operate safely and for a long time. Comfortable and good working environment.
During the construction of the cleanroom, Wiskind found that at present some cleanroom designs are not reasonable and there are still many problems. According to the survey, there are two general situations in cleanroom engineering:
1. In the process of pollution control, the application of clean engineering technology is unfavorable, eventually leading to some pharmaceutical companies investing heavily in transformation, the quality of drugs has not significantly improved. The key technology in the clean room is mainly to control dust and microorganisms. As a pollutant, microorganisms are the most important control of medical clean rooms. The pollutants accumulated in the medical plant equipment and pipelines can directly contaminate the drugs without affecting the cleanliness detection. In short: GMP requires air clean technology, and air clean technology does not represent GMP.
2. Most cleanroom HVAC systems have poor energy-saving effects, forming unnecessary expenditures and increasing the cost of drug production. Therefore, most pharmaceutical companies face the same problem: how to use energy reasonably to reduce energy consumption and achieve clean production.
Reducing energy consumption and reducing pollution are key concepts in the biotechnology and pharmaceutical industries. You may encounter a period when the factory discards a large amount of product due to pollution. At Wiskind, we learned about the value of cleanroom panle to a variety of cleanroom systems. It reduces waste and turns company losses into profits rather than wasting resources. Cleanroom systems tend to produce high-quality output at higher speeds. With cleanroom panels, cleanroom doors, cleanroom windows, HEPA, your company can earn millions of dollars in revenue, attract customers, and build loyalty Get you closer to your goal.
As a service provider of cleanroom envelope systems, the design team has over 41 years of design experience and has overcome unique project challenges, including less than ideal space allocation, unique shapes, and reduced overhead cleaning. of. If you are looking for a professional team to build your cleanroom, please visit our website www.wiskindcleanroom.com and we will help you recognize everything that is good for your company.
The sudden epidemic situation poses a severe challenge to the frontline anti-epidemic work, especially the epidemic situation on the Japan Diamond Princess Cruises ship that has attracted worldwide attention.
How can we block contact between people in the fastest time?
How can I ensure that patients are isolated from other passengers when transporting patients with new coronary pneumonia?
How to quickly increase the number of isolation beds and control the propagation speed?
How to accelerate patient reduction?
How to reduce the burden on medical staff?
Facing various problems, Wiskind organized technical staff and units to cooperate with each other, actively respond to green building policies, and jointly developed modular and isolated medical containers.
The container as a whole has the characteristics of modular construction of steel structure, and the advantages of wind and earthquake resistance are obvious. The design meets the national modular building standards. The indicators and material selection meet medical standards. The wall material is cleanroom panel, non-toxic, harmless and formaldehyde-free. High durability, special steel plate coating on the surface can achieve excellent antibacterial performance, and the service life of the material is more than 10 years. The cleanroom door adopts the door dedicated to the medical industry. Its structure is sturdy and durable. All materials and accessories can be standardized and modularized.
Frame
Hot galvanized top and bottom profiles
Column connection
Room Insulation
Double layers Glass wool for roof insulation
Ceiling
Color steel plate for ceilings
Floor
Environmentally friendly plastic flooring
Wall
Cleanroom Sandwich Panels
Core Materials of Wall
Rockwool,Pape Honeycomb, Aluminum Honeycomb,etc.
Door
Cleanroom Door
Window
Cleanroom Window
Electrical
Prefabricated circuits
Water Supply
Laying along the wall
Drainage
Draining on the side of the wall
Advantage:
1. High factory prefabrication rate, field assembly saves time
2. Integrated house: The building’s moisture-proof measures are integrated without blind spots to prevent the breeding of bacteria.
3. Due to the good integrity of the “cage” structure, the damage under earthquake loads is minimal.
4. Use high-quality water-repellent rockwool, Class A fireproof
5.Good sound insulation performance. Sound insulation volume ≥30dB effectively reduces the interference of external noise.
6. More than 90% of the factory prefabrication, the standard error rate of assembly line operation size specification is low, the field work content is small, the construction is fast, the efficiency is improved by 80%.
7. No dust, noise, zero pollution and zero emissions during construction.
At present, modular medical isolation cabins have been put into use in many countries and regions, contributing to the masterpiece of the overall fight against the epidemic prevention and control of people’s war, general war, and obstruction war.
Sudden epidemic situation, mask production capacity is seriously insufficient, China as the world’s largest mask production country, and now forced by the latest epidemic situation, not only China’s masks are in short supply, foreign countries also fall into a situation of insufficient supply of masks. At present, Japan’s major mask manufacturers have been producing according to a 24- hour system. The shortage of masks is an unprecedented global challenge. More than 50% of the world ’s mask production capacity is in China, but China ’s capacity supply is already insufficient in China. It also needs to support a large number of mask gaps abroad. This requires a large number of manufacturers to join mask production. In the ranks.
This is not only the stimulation of social responsibility to fight the epidemic, but also the needs of the market economy. It is the opportunities and challenges brought to factories under the epidemic situation, coupled with the support of relevant government policies, more and more companies have begun to build or transform their own Mask workshop, devoted to the production of masks.
2. Build Masks Cleanroom Every Minute Counts
The first step to switching to mask production is to have a regular mask production workshop. And because the current situation of mask demand is urgent, the construction of the mask workshop must be fast, but many companies do not know how to quickly build a formal mask workshop, and find engineering companies according to the general mask cleanroom construction process, from design to construction to acceptance. Coupled with the current restrictions on the resumption of work by engineering companies and the shortage of manpower, the mask workshop can be completed in as little as three months and one year, which will undoubtedly lose the opportunity in this wave of mask production competition. For companies that have an understanding of the clean industry, such as companies in the automotive, electronics, semiconductor, and pharmaceutical industries, knowing the existence of a cleanroom such as an assembled clean room, use a modular cleanroom to quickly build a mask workshop and invest as quickly as possible. To the production of masks, so as to occupy the market opportunity.
3. What is Modular Cleanroom?
The modular cleanroom is a cleanroom independently developed and produced by Wiskind. Compared with the traditional clean room, one of the major advantages is the fast construction speed and short construction period. The main advantages of the modular cleanroom environment are the speed and convenience of installation. To achieve standardized production, 70% of the construction tasks are completed in the factory, improving the construction efficiency of cleanroom material production by more than 15%, shortening the construction period by 20% to 40%, and greatly improving the construction quality, which means that your team can start using the new as soon as possible. Facilities, thereby reducing delays in important work and further driving changes in the industry’s profit model.
4. What Supporting Cleanroom Equipment Does the Mask Workshop Need?
Modular cleanroom requires FFU, floor, sensor, pass box, escape door, air shower, hand washing dryer, clean closet and other cleanroom supporting facilities to choose from. These devices are available from Wiskind. The outsourcing cost and timeliness of enterprise procurement.
The modular cleanroom system construction time will be very short, which fully meets the urgent construction needs of the mask workshop. Another point worth paying attention to is whether the mask workshop can quickly meet the cleanliness requirements after being quickly built. Medical masks, as a type II medical device, require that the cleanliness of the production environment air must meet the 100,000 level requirements. The modular cleanroom not only cleanliness Controllable from 1-100k, but there are also temperature control series and temperature and humidity control series. In addition to the production of general medical masks, it can also meet the higher requirements of specific masks with sterilization, bacteriostatic and other functions on the mask workshop.
The factory can choose the corresponding cleanroom grade, area and supporting equipment to build its own mask workshop according to its own needs. Wiskind, as the pioneer of the modular cleanroom, is committed to providing customers with the highest quality products and the most professional solutions, responding actively to customers from a large number of mask workshops, resuming work in a timely manner, and working with companies to solve this mask Anxious.
Choosing the right cleanroom door can be tricky, but Wiskind is here to help. Here are five things they think each customer should consider before choosing a cleanroom door.
Cleanroom doors are an important part of the clean room because they are responsible for sealing the controlled environment. If they are not working properly, the clean room will face a higher risk of contamination. Here, Wiskind offers five key considerations when choosing a cleanroom door based on its many years of choice in the clean room construction industry.
1.Easy To Integrate
When choosing a cleanroom door, be aware that many manufacturers sell only the doors in their systems. This makes it difficult to change parameters within the facility to compromise the integrity of the cleanroom door. However, regardless of the manufacturer, Wiskind cleanroom door can be installed in any clean room. The thickness of the door is 50mm, which is flush with the cleanroom wall panel, with higher flatness and more beautiful appearance.
2. Door Hardware Selection
Hardware has hinges, door locks, hinges, etc. These small accessories should also pay attention to the selection of good quality, cost-effective accessories to ensure durability and easy to clean.
3. Good Sealing Performance
In the cleanroom door leaf seal, it should be noted that the seals around the clean door of the large department on the market are made of ordinary sealing strips. The structure is unstable, and the long-term use will cause the falling off phenomenon, and the airtightness in the clean room cannot be guaranteed, resulting in cleanliness. Loss of pressure inside the room.
Wiskind cleanroom door seals are made of (air, ship, precision electrical cabinet industry) German equipment, German technology, German polyurethane glue on-site foam production, stable structure, not easy to fall, life is ordinary adhesive rubber seal 4 to 5 times It can resist UV, alcohol and other disinfection. It is not easy to aging under frequent disinfection environment. It is non-toxic and harmless to the human body. It has excellent air tightness and can effectively prevent the pressure inside the clean room from being lost and ensure the air tightness in the clean room.
4. Door Lock Selection
The number of times the cleanroom door lock of the door is locked is the key factor determining the life of the door lock. When selecting the cleanroom door lock, pay attention to whether the number of door opening and closing times of the door lock has special experimental report data to determine the service life. Also consider different door lock types at different locations.
5. Quality After-sales Service
Determine the specifications of the cleanroom door. When selecting a supplier, whether it is a large company or a small company, look at the services provided, whether there is a professional team to solve the problems encountered, including the confirmation of the drawings and the accessories of the door. The high-quality service is to avoid the problem of door replacement, and thus pay a higher cost.
Wiskind provides customers with a comprehensive solution for professional clean room enclosures and implements a full range of integrated services. Including: demand analysis, program design, quotation, production orders, delivery, construction guidance and daily use and maintenance services. Four subsidiaries, 13 offices and more than 100 business and technical personnel are located throughout the country to provide timely and face-to-face services to customers. An information management system that covers the entire business process to make customer service more standardized and efficient.
In order to fight the coronavirus, various countries are vigorously managing and preventing the occurrence of the virus. In order to meet the actual clinical needs of the hospital and ensure medical treatment and eliminate various types of infections in the hospital, the negative pressure ward of the hospital needs to be re-arranged, renovated, and isolated in various areas of the hospital. Equipped with advanced pass box, disinfection and sterilization equipment and equipment.
The negative pressure isolation ward is an important medical facility for treating highly contagious respiratory infection patients, isolating pathogenic microorganisms and protecting medical staff. The ward needs to be closed, comfortable and clean, and has the rescue function of the ICU ward, which is quite special.
The isolation of the negative pressure ward is divided into process isolation and air isolation. Process isolation is to strictly follow the relevant procedures through the building plane to prevent the leakage of germs. Air isolation is through the application of clean technology, which creates a pressure difference in each area to prevent the bacteria from spreading outward.
Location Selection
The location of the negative pressure ward should be based on the actual situation of the hospital. It should be set as far as possible in the hospital where there is less traffic, away from residential houses, or arranged at the highest level of the building, or at the end of the ward. Entrance and aisle, if there is a separate elevator on the top floor.
Functional Division
The negative pressure ward has strict functional zoning. Four areas are set according to functional requirements:
Staff living area (clean area), work area (semi-polluted area), ward area (polluted area), equipment area (air-conditioning exhaust fan room). The zones are both independent and connected, with buffer zones at the junctions and isolation by cleanroom doors.
The living area (cleaning area) is equipped with a staff lounge, duty room, and toilet. Because after receiving patients, medical staff will also be isolated at the same time, there should be more men and women on duty.
The working area (semi-polluted area) is equipped with a nurse station, treatment room, doctor’s office, changing room (one or two), sanitary passage room, buffer room, storeroom, dirty room, and staff toilet. The nurse station is the core of the work area. All patient information, such as ECG monitoring, vital signs information, and monitoring images are reflected on the nurse station monitoring platform. Information such as room temperature and the pressure difference is also displayed on the display of the nurse station. The ward lighting, TV, intercom and other control switches are also set here. The nurse can control and adjust the temperature and lighting according to the different conditions of the patient, and understand the patient’s condition at any time through monitoring. The decoration requirements for auxiliary rooms such as doctors’ offices, treatment rooms, and dressing rooms are basically the same as those for general wards.
Ward (contaminated area), the ward is set up as a single room, with independent toilets, and the ward has a patient passage to double as a patient activity. In order to avoid the spread of germs, there should be restrictions on the movement space of patients. The front room must be buffered between the work area and the ward. The front room of the ward is provided with an automatic door, and an interlocking self-cleaning pass box is provided between each ward and the front room. The pass box can perform air self-purification through the built-in filter purification fan system.
Wards require comfort, warmth, and soft colors. The floor should be flat and easy to clean. Use durable, non-slip, corrosion-resistant, and easy-to-clean materials. When each area is partitioned, 50mm thick cleanroom wall panel for wall partitioning in each area. When the equipment is cut off, the stainless steel cleanroom panel is used at the front and rear of the sterilizer and washer-disinfector. Materials that are not easily cracked, flame retardant, easy to clean, and resistant to impact should be used. The cleanroom ceiling should adopt an integral suspended ceiling, and LED lamps, high-efficiency air vents, etc. are hermetically embedded in the suspended ceiling. The door can adopt a color steel cleanroom door, steel cleanroom door, double-layer cleanroom window, and the door and window frame adopt electrophoretic aluminum alloy.
All seams in the negative pressure ward area must be flat and tight, and there must be no air leakage. Neutral sealant should be used to fully seal the gaps on the ground, cleanroom windows, walls, ceilings, etc. All manholes and doors on the ceilings and walls must be sealed to ensure the formation of negative pressure airflow Architectural decoration is equivalent to operating room requirements.
Nosocomial infection is a major obstacle to hospital quality and an important indicator for evaluating the quality of medical care and management. Doing a good job in the layout of the hospital’s negative pressure ward to ensure that the quality of disinfection and sterilization items is fully qualified is an important guarantee to prevent hospital infection. Therefore, the reasonable layout and equipment configuration of the negative pressure ward is the guarantee of hospital disinfection supply.
In hospitals, certain populations are more susceptible to airborne infections, including immune-compromised patients, newborns and the elderly.Of course, hospital workers and visitors can also get airborne infections.That’s why it’s important that certain rooms in a hospital have negative pressure.In China, hospitals built to combat the new coronavirus have all had negative pressure wards made up of clean panels.Wiskind provided cleanroom panel for negative pressure isolation wards in Binzhou, Qingdao and Fujian provinces, Shandong province.
The negative pressure chamber in the hospital is used to contain air pollutants in the room.Harmful airborne pathogens include bacteria, viruses, fungi, yeast, molds, pollen, gases, etc.Patients with negative pressure isolation room are normally used for air, and the threat to the world of the new virus is the main route of transmission is airborne, virus detection in patients with positive new champions league will be placed in the negative pressure in the room, when patients when sneezing or coughing, others could be infected when inhaled, and put patients in the negative pressure wards, applying negative pressure isolation ward of adjacent areas, to prevent the spread of indoor air pollutants drift to other area, other sterile equipment produce cross contamination or pollution.
In addition to the negative pressure outside, positive pressure can be used in the room adjacent to the negative pressure chamber.The purpose of positive pressure is to ensure that airborne pathogens do not contaminate the patient or the supplies in the room.Positive pressure can be used in the operating room to protect patients and sterile medical and surgical supplies.Positive pressure rooms are generally considered to be the cleanest rooms in a hospital.
Create negative and positive pressure rooms
Special air pressure is provided to the room through the hospital’s HVAC plumbing system.Because this builds the wall body of pressure room, cleanroom ceiling system and door should use not to accumulate dust, do not produce dust, easy clean and the product with good air tightness.Wiskindcleanroom panel is connected by aluminum profile. After assembly, the seam of the board is controlled at 2-3mm, and neutral silica gel is selected for sealing.Wiskind cleanroom steel door, the use of imported equipment from Germany polyurethane surrounding sealing strip, elastic can maintain for 7 years, the anti-aging performance is the general silicone seal far beyond.
The future of clean rooms is the future of modern medicine. Clean rooms will create a more efficient and favorable environment for pharmaceutical, medical and health care industries.The clean face plate that chooses high grade and cleanroom window are the priority among priorities at the beginning of construction.With 11 years of clean industry experience, Wiskind has been involved in many industries such as medicine, food and electronics, and has gradually become a high-end supplier of clean panels for the pharmaceutical industry in China. It is our eternal pursuit to become the most trusted brand in the field of clean room envelope system.
In order to actively cooperate with the national epidemic prevention and control work of the Party Central Committee and the State Council, and to ensure the health and safety of visitors and exhibitors, after research, it was decided that the 59th (2020 (Spring) National Pharmaceutical Machinery Expo and 2020 (Spring) China International Pharmaceutical Machinery Expo changes as follows;
1. The venue was changed to: Chongqing International Expo Center
2. The holding time will be changed from November 3rd to 5th, 2020.
3. The name was changed to: the 59th (Fall 2020) National Pharmaceutical Machinery Expo and 2020 (Fall) China International Pharmaceutical Machinery Expo.
To this end, Wiskind is sorry for the changes in the exhibition. We will also post any information about the exhibition in the future.
Wuhan Virus Institute owns the first P4 laboratory in mainland China. The mysterious “P4 laboratory” exists in almost single digits in most countries. It is considered as an “aircraft carrier” in the field of virus research. Its research object is viruses that currently have no preventive and curative methods. This has also made them known as It’s the “Devil’s Lab”. The biochemical crisis of the earth presented in American blockbusters originates from the Biochemical Institute.
In fact, the “P4 laboratory” is not a name, but a level of a biosafety laboratory. P4 laboratory refers to a fourth-level laboratory of biosafety level.
At present, the P4 laboratory is the laboratory with the highest level of biological safety owned by human beings, and it is also a large-scale device dedicated to the research of severe infectious diseases, such as Ebola virus, smallpox, and the new coronavirus outbreak. Research in a state-of-the-art laboratory.The establishment of the P4 laboratory was constructed from antibacterial cleanroom panel.
P4 not only has the highest level of safety but also has great cost and expense, which limits research and construction in many countries.In Wiskind, the concept of a modular cleanroom system was proposed to ensure stable performance while improving the recycling of clean materials, equipment and accessories, effectively reducing production and practical energy consumption, and reducing investment risks. According to incomplete statistics, the world has more than 50 P4 laboratory, in addition to China, located in France, Canada, Japan, Germany, Australia, USA, UK, Gabon (Pasteur Institute), Sweden and South Africa and other countries and area.
The Wuhan National Biosafety Laboratory of the Chinese Academy of Sciences under the Wuhan Institute of Virology is the first P4 laboratory in China, referred to as the “Wuhan P4 Laboratory”
So what is a “P4 Lab”? Why is “4” not another number?
In fact, biosafety laboratories are classified according to the degree of danger of the research object into four categories: BSL-1, BSL-2, BSL-3, BSL-4. BSL stands for Biosafety Level, which means that the higher the level, the stronger the protection level, the more infectious and harmful pathogens can be studied. Different cleanroom levels of laboratories require different levels of protection. They are divided into P1, P2, P3, and P4 according to the safety equipment and personal protection precautions of the laboratories at all levels (P stands for protection, defense, and protection in English).
Level 1 laboratory (P1 laboratory) is generally suitable for microorganisms that have no pathogenic effect on healthy adults. This level of the laboratory is suitable for relatively familiar pathogens. These pathogens do not often cause diseases in healthy adults. For laboratory personnel, And the potential dangers to the environment are minimal. This level of biological laboratory basically does not require special safety facilities, and it is generally no problem to perform tests in accordance with standard microbiological operations learned in high school.
The secondary laboratory (P2 laboratory) is applicable to microorganisms with medium and potential hazards to humans and the environment. Laboratory personnel needs to receive special training in the treatment of pathogens and be guided by qualified scientific workers.
The third-level laboratory (P3 laboratory) is suitable for pathogenic microorganisms or their toxins that cause people to infect serious or even lethal diseases mainly through the respiratory route. If the virus tested under this safety standard is inhaled due to exposure, it can cause serious and potentially fatal diseases, but humans still have a cure for this type of pathogen.
The fourth-level laboratory, the “P4 laboratory” we often hear, studies pathogenic microorganisms that are highly dangerous to the human body, are transmitted through the aerosol route or the transmission route is unknown, and no effective vaccine or treatment is currently available. Or its toxin.
The “P4 laboratory” is currently the highest biosafety laboratory in humans, and it is also a large-scale device dedicated to the research of severe infectious diseases, such as Ebola virus, smallpox, and the new coronavirus outbreak. Research in this level of laboratory. Items brought back from aliens also need to be studied in the P4 laboratory.
Therefore, “P4 Lab” is called “Aircraft Carrier” in the field of virology research. And because the infectious microorganisms studied in the “P4 laboratory” are all viruses without prevention and treatment methods, some people call the “P4 laboratory” a “devil laboratory”.
The “P4 laboratory” has special requirements in terms of safety levels. The staff is in the P4 laboratory, similar to astronauts in the space capsule.
A typical “P4 laboratory” consists of a dressing area, a filtering area, a buffer zone, a disinfection area, and a core area. In addition, high-efficiency air filters are installed around the laboratory.
There are 10 laboratory cleanroom doors in the core area of the laboratory. That’s right! You read that right, it’s ten ways! Moreover, the inner seven cleanroom doors are interlocked. If one cleanroom door is not closed properly, the other cleanroom door cannot be opened, so as to avoid air circulation.
The dressing area is an outer dressing cleanroom, a shower cleanroom, and an inner dressing cleanroom in that order. The disinfection area is a chemical shower room. When leaving the main laboratory, the workers first disinfect the surface of the positive pressure protective clothing through the chemical shower. There is an automatic interlocking device between any adjacent doors in the core area to prevent two adjacent doors from being opened at the same time. For materials, articles, and equipment that cannot be carried in and out of the main laboratory from the dressing room, a double-door autoclave, soaking sterilization tank, fumigation room or ventilation transfer window with sterilization device should be provided on the main laboratory wall For delivery or disinfection.
In the core, area is equipped with biological safety cabinets, ultra-low temperature refrigerators, centrifuges, electrothermal cell culture cabinets, microscopes, and experimental benches, small animal laboratories, etc. There is a thick pipe with a diameter of about 0.5 meters on the top of the biological safety cabinet, which directly leads to the roof. It is also under negative pressure. Some main operations need to be performed in the biological safety cabinet.
The relevant items taken from the BSL-4 laboratory must be sterilized by an autoclave, then fully packed in a clear bag, and then transferred to the preparation room through a transfer window.
When leaving BSL-4, the staff in the core area must disinfect each other’s entire body from top to bottom before walking to the buffer room. Remove the outer protective clothing, masks, and outer gloves in the buffer room, and then put these into the sterilization container. Or in a sterilization bag.
After closing the laboratory cleanroom door, remove the safety glasses and place them in the cleanroom pass box for disinfection. The staff then passed another buffer cleanroom and returned to the preparation room.
Here, they can remove all protective equipment from their bodies, take a shower in the bathroom immediately, and then leave the laboratory.
The P4 laboratory has strict and complicated management procedures. In order to ensure the absolute security of the BSL-4 laboratory, only those who have been approved and have a magnetic card pass can enter, and some enter through the fingerprint access control system, and all people who enter and exit Computer records.
The “P4 laboratory” must have strict security procedures, because once the pathogens in the laboratory are leaked, it will cause a wide range of infectious diseases and even be used as a biochemical weapon by terrorists, and a biochemical crisis filmed in Hollywood will be staged.
It is understood that Japan’s first BSL-4 laboratory was built in 1981, but it has been operating with low-risk pathogens since its completion, and security issues were not resolved until 2015.
At present, in addition to China, the world’s publicly owned “P4 laboratory” is France, Canada, Japan, Germany, Australia, the United States, the United Kingdom, Gabon (Pasteur Institute of France), Sweden and South Africa. According to incomplete statistics, there are currently more than 50 “P4 laboratories” worldwide.
There are two P4 biosafety laboratories in Mainland China: the Wuhan National Biosafety Laboratory of the Chinese Academy of Sciences and the National High-level Biosafety Laboratory for Animal Disease Control in Harbin.
In 2003 SARS after the outbreak of the Chinese Academy of Sciences decided to start the P4 laboratory construction. Wuhan P4 laboratory was approved by the National Development and Reform Commission in 2005 and has become one of the most important cooperation projects between China and France in the areas of population health, health and science, and technology.
The laboratory has introduced the technology and equipment of P4 laboratory in Lyon, France, and constructed a severe pathogen testing facility, including a cell-level biosafety laboratory, a new disease research facility, and a severe disease pathogen preservation facility (including BSL-4, BSL-3 and auxiliary facilities such as BSL-2, general laboratories, and animal breeding rooms, and related supporting facilities).
2018 11 Yue 27, Wuhan P4 laboratory construction project acceptance, has become the first P4 level biosafety laboratories.
The design of the laboratory adopts a concept similar to the box-in-box of the P4 laboratory in Lyon, France. The technical staff of the engineering department responsible for the construction of the laboratory introduced to the reporter that the entire P4 laboratory is a suspended structure with 4 floors.
From bottom to top, the bottom floor is the sewage treatment and life support system; the second floor is the core laboratory; the interlayer between the second and third floors is the pipe system; the third floor is the filter system, and the uppermost floor is the air conditioning system. All air will be discharged after being treated by two-stage high-efficiency filters. Solid pollutants will be processed in an autoclave and liquid pollutants will be processed in sewage treatment equipment to ensure the complete elimination of pathogens and ensure that the pathogens in the laboratory will not be destroyed. Give way.
Inside the “Box” is the core laboratory area on the second floor of more than 300 square meters. The entire second floor is roughly divided into 3 cell laboratories, 2 animal laboratories, 1 animal dissection room, and a disinfection room. The laboratory experimental device is safe and stable in operation. It has withstood the extreme cold and hot environment of Wuhan during operation. The heating and cooling systems are all used and prepared. It can be achieved in the environment of minus 10 ℃ to the continuous high temperature of 40 ℃. Stable heating and cooling. It takes about 15 to 20 minutes for a person to enter the laboratory.
According to the official website of Wuhan National Biosafety Laboratory, the laboratory has Yuan Zhiming, Shi Zhengli, and Song Donglin; associate researchers: Zheng Dasheng and Huang Yan; senior engineers: Wu Jia and Tong Xiao; and senior experimenter Zhang Huajun.
Another, located in Harbin of national animal disease prevention and control high-level biosafety laboratory has built the world’s 4 one large animal Biosafety four facilities.
The lab 2004 project, 2012 completed the construction design and construction, 2015 12 completed by May and acceptance, 2018 7 months by China National Accreditation Board for Conformity Assessment ( CNAS ) recognition. The laboratory can conduct all animal infection tests including horses, cattle, sheep, pigs, poultry, and conventional laboratory animals such as mice and monkeys.
The laboratory is supported by the Harbin Veterinary Research Institute of the Chinese Academy of Agricultural Sciences. According to media reports, the laboratory is China’s first completely independent biosafety laboratory designed, constructed and managed. But the laboratory did not disclose such information.