What are the factors that affect the clean room of the electronics industry?

With the development of computers, microelectronics and information technology, the rapid development of the electronics manufacturing industry has been promoted, and the development of cleanroom technology has also been promoted. At the same time, higher requirements have been put forward for the design of modular clean rooms. The cleanroom design of the electronics manufacturing industry is a comprehensive technology. Only by fully understanding the design characteristics of the dust-free workshop of the electronics manufacturing industry and achieving reasonable design, can the product defect rate of the electronics manufacturing industry be reduced and production efficiency improved.

Features of electronic clean room

The cleanliness level is required to be high. The air volume, temperature, humidity, pressure difference, and equipment exhaust are controlled on demand. The illuminance and clean room section wind speed are controlled according to design or specifications. In addition, electronic clean rooms have extremely strict requirements for static electricity.

Among them, the requirements for humidity are strict, because static electricity is easily generated in an excessively dry plant, which can cause damage to the CMOS integration.

Generally speaking, the temperature of the electronic workshop should be controlled at about 22℃, and the relative humidity should be controlled between 50-60% (special clean workshops have relevant temperature and humidity regulations). At this time, static electricity can be effectively eliminated and people feel comfortable.

Chip production workshops, integrated circuit clean rooms and disk manufacturing workshops are important components of clean rooms in the electronics manufacturing industry.

Since electronic products have extremely strict requirements on the indoor air environment and quality during the manufacturing and production process, they mainly control particles and floating dust as the main object. At the same time, strict regulations are made on the temperature and humidity of the environment, the amount of fresh air, and noise.

Factors affecting cleanliness

As a huge purification system, the clean room has a large area, but also needs to be divided into complex functional partitions and corresponding buffer supporting rooms, which together constitute a complex air supply and return system.

Therefore, there are many factors that cause the cleanliness of the clean room to be unqualified. mainly includes:

(1) Design level and air conditioning layout

The design level of the clean room and the air conditioning layout are directly related to the cleanliness level of the clean room.

(2) Construction level

The overall construction quality of the plant, the installation quality of the air-conditioning system, air supply system, sewage system and other guarantee equipment are closely related to the cleanliness of the clean room.

(3) Airflow organization

If the airflow organization is unreasonable, the supply airflow cannot fully cover the work area.

The unreasonable position of the air supply and return air outlets will produce higher and larger eddy currents, and the air flow deflection angle of the unidirectional flow clean room is too large.

If the opening area of the return air grille is unreasonably arranged, the return air speed is too high and the return air is not smooth.

(4) High efficiency filter

High-efficiency filter quality problems or installation problems cause the air sent into the clean room to not be effectively filtered, and some dust particles suspended in the air are not filtered, resulting in unqualified clean room cleanliness.

(5) Number of air changes

Insufficient air changes will cause the polluted air in the clean room to not be quickly discharged from the clean room, and too low air changes will not be able to inhibit the pollution of dust sources.

(6) Static pressure difference

The unqualified static pressure difference makes the clean room unable to block the external pollutants from entering the clean room.

(7) Air shower

The air shower room is used as a necessary channel to enter the clean room to reduce pollution problems caused by entering and leaving the clean room. Therefore, its quality is closely related to the cleanliness of the clean room.

(8) Equipment placement

The unreasonable placement of indoor equipment will affect the air flow in the clean room from top to bottom, from the center to the surroundings, causing air turbulence and preventing pollutants from being effectively discharged from the clean room.

(9) New equipment moved in

The process of moving in new equipment needs to connect the clean room environment with the outside atmosphere. Therefore, it is necessary to strictly control the moving-in time and the transportation and installation process of the equipment. At the same time, the outer packaging of the equipment must be strictly wiped and cleaned before being moved in.

(10) Chemical substances

Chemical substances in raw materials and derivatives in the production process will produce certain volatiles, which will affect the cleanliness of the clean room.

(11) Cleaning level

Incomplete cleaning of the clean room will result in the accumulation of pollutants in the room, resulting in sanitary blind spots.

(12) Personnel and material operation

During the operation of the clean room, the movement of personnel and materials can easily produce air turbulence around pollution-sensitive activities, which is the main source of pollution for cleanliness.

Excessive material flow, excessive number of operators, and improper wearing of clean clothes will all cause excessive dust emission.

Cleanroom doors and windows necessary for clean room installation

In order to maximize the air purification function of the clean room and effectively prevent external polluted air from penetrating into the clean room through the gap between the cleanroom doors and windows, the cleanroom doors and windows are required to have excellent air tightness; frequent entry and exit of personnel and goods requires the cleanroom doors to be opened and closed It should have good stability under repeated actions.

Wiskind Cleanroom Clean 1-100k windows for the clean room compartment and a color steel construction, air-tightness and excellent in stability, which is better than the market generally clean windows , specifically as following:

Cleanroom door

1. Air tightness

Adopting (aerospace, shipping, precision electrical cabinet industry) German equipment, German craftsmanship, German polyurethane glue on-site foam production, stable structure, not easy to fall, life is 4 to 5 times that of ordinary adhesive rubber seals, resistant to ultraviolet rays, alcohol, etc. Disinfection is not easy to aging under frequent disinfection environment, non-toxic and harmless to human body, excellent air tightness, can effectively prevent pressure loss inside the clean room, and ensure the air tightness of the clean room.

Designed according to GMP requirements, the sealing strip is automatically lowered after the door is closed to enhance the overall airtightness of the door. The sealing strip is made of silicone rubber, which has good durability and is non-toxic and harmless to the human body. The overall lowering design is adopted to avoid uneven ground. The situation that the sealing strip is not in place is suitable for use in medical and pharmaceutical industries that need to maintain an airtight environment.

2. Stability

When enterprises use clean doors and windows, they often find that clean doors and windows are not very durable. Some hardware is particularly easy to damage, and even some clean doors do not even have door closers. In order to solve these problems, Wiskind cleanroom doors use German imported hardware accessories, custom-made in cooperation with German GEZE, universal European standard lock body, fire resistance rating 90 minutes, continuous fatigue test 200,000 opening and closing, appearance parts 96 hours of salt spray test without damage , Can withstand the high-frequency disinfection of the pharmaceutical and medical industries; meet the actual needs of the pharmaceutical and medical industries.

3. Door body and glass

Wiskind cleanroom door adopts non-flowered galvanized sheet produced by well-known domestic manufacturers (Baosteel), the galvanized amount of the sheet is not less than 80g/² (high-end steel door uses electrolytic galvanized sheet), and the flatness of the sheet High, thin plate thickness tolerance, not easy to rust, the whole surface of the door is sprayed with electrostatic resin powder, the thickness of the paint surface is not less than 70um micron paint surface, the steel plate base material is passivated before spraying, the paint surface adhesion is stronger and durable It has better performance than general paint, has high temperature resistance and general disinfection resistance, and is more suitable for long-term use in pharmaceutical and medical industries that require frequent cleaning, disinfection and sterilization.

Cleanroom window

Wiskind cleanroom windows are double-layer 5mm tempered glass, aluminum alloy frame and sealed with effective sealant. There is a desiccant that absorbs water vapor between the two layers of glass, so as to ensure that the inside of the hollow glass is a dry air layer, and there is no moisture or dust. It has good heat insulation, sound insulation, anti-leakage and anti-penetration properties, with black edges and beautiful design, beautiful appearance, simple and transparent. Wiskind’s cleanroom windows can be used not only as windows for cleanroom doors but also as enclosures for clean rooms. It can also be used to display beautiful windows for corporate culture promotion, which can be described as a multi-purpose window.

The purpose of the installation and use of clean doors and windows is to minimize the air circulation and penetration, ensure the clean and dust-free performance of the clean room , and prevent cross-contamination. Wiskind’s cleanroom doors and windows can not only effectively maintain a closed and dust-free environment, maximize clean performance, but also achieve the highest quality, high stability, high sealing, and high value in the configuration of each group of accessories.

Wiskind is committed to becoming the most trusted enterprise in the field of clean room enclosure systems , meeting the individual needs of different customers, and providing you with the highest quality products and the most professional solutions that are not limited to cleanroom doors and windows.

The Importance of Cleanroom Panel to Varieties of Clean Room System

Every industry where small particles interfere with manufacturing processes needs cleanroom panels within their systems. They control the contamination level as well as humidity, pressure, and temperature in various factories. Most cleanrooms differ in size and complexity in that setting, like those of a biotech or pharmaceutical industries, have more controlled environments than others. Remember that many things can contaminate production, and that includes people, equipment, facilities, and even the manufacturing processes. So, Wiskind has compiled the importance of a cleanroom panel to varieties of cleanroom systems for you. We want you to enjoy what quality control can provide your business and clients.

Good Investment

At Wiskind, we realized that investing in a cleanroom panel could be profitable, especially when the competition is fierce. Cleanroom systems tend to produce quality yields at a higher rate because they do not clog, cease operations, or contaminate products. With cleanroom panels, cleanroom doors, cleanroom windows,HEPA your company earns millions of dollars in revenue. establish loyalty, and bring you closer to accomplishing your goals. Remember that for every dollar you spend boosting your cleanroom system, you stand a chance of creating more money and re-investing it into expansion or other corporate missions. Therefore, a cleanroom panel is an excellent investment in a range of cleanroom systems.

Reliability

Every cleanroom creates an environment with a direct impact on manufacturing processes and the consistent production of quality products. Without a suitable cleanroom to drive your system, production will be distracted hence delaying delivery to customers. If you desire maximum reliability, boost your cleanroom enclosure system with a cleanroom panel whose standards comply with every health and safety requirement necessary. Wiskind cleanroom panel has passed FM, CE, SGS, ISO9001, ISO14001 certification. Product reliability is an aspect that many factories can’t afford to lose because it ensures the smooth running of the equipment. Needless to say, cleanroom panel make cleanroom systems always reliable.

Reduce Wastage

Waste management is a crucial concept in the biotech and pharmaceutical industries. You may encounter a period where factories throw batches away due to contaminations. At Wiskind, we have learned the value of a cleanroom panel to a variety of clean-room system. It reduces wastage to a point where our company turns losses into profits rather than misusing resources. A cleanroom panel allows systems to remove daily contaminants that spoil products during production processes or compromise their quality due to unwanted particles that disrupt equipment functions. If a room has the required sterility to impact manufacturing processes positively, then your machine parts cannot be affected, thus minimizing waste.

Cost Reduction

Setting up manufacturing equipment costs substantial funds, and it becomes rather expensive if the environment surrounding these machines and their production process gest contaminated. A cleanroom panel ensures the above benefits occur hence creating various cost-saving mechanisms. It keeps equipment from wearing out, breaking down, or contaminating products during the manufacturing processes. So, there will be fewer repairs, wastage, and quality interferences, thus resulting in cost reductions.

Flexibility

Unlike traditional structures, cleanroom panels provide more sanitary construction. The panels have interconnections enhanced with aluminum profiles for reinforcement and uniform joints. It allows for easy assembly, reconfiguration, installation, upgrades, and expansion with less disruption or downtime. Cleanroom panels secure proper maintenance without affecting the entire system hence flexibility.Modular solutions are unlimited in flexibility, not only to transform existing spaces, but also to deploy to new facilities. Wiskind’s design team has more than 41 years of design experience, overcoming unique project challenges, including less than ideal space allocation, unique shapes, reduced overhead cleaning-this list is endless. Let us remind you that clean-room systems usually factor in the presence of filtration and diffuser equipment, which sometimes get positioned in fragile and strategic regions. Therefore, easy access is necessary for servicing and any repair purposes.

Simplified Cleaning

If you have ever come across tradition structures of cleanrooms, you understand that they produce many contaminants and particles. Cleanroom panels are quite the opposite of a wide range of clean-room systems. They do not shed unwanted materials to surfaces hence less capacity of air contamination. Their maintenance and cleaning processes are simple as well as tie saving.

Consistent Quality

The best part about cleanroom panels is that their design and fabrication align with factory-controlled settings. Therefore, they establish a constant, quality product whose appearance and performance record zero variation both in the present and the future. At Wiskind, we are pioneers in cleanroom panels for a variety of cleanroom systems in pharmaceuticals and biotech industries. Our establishment possesses certified and compliant panels accompanied by various safety, protection, and sterile measures. In terms of on-site management, Wiskind implements TPM5S on-site management, C-TQC quality management system,We do not compromise on quality control.

Allow us to tell you something about cleanrooms so you may understand why clean room panels are significant. Cleanrooms act as protectors against air and contaminants. Therefore, one should have a reasonable idea as to why they need cleanrooms. GMP standards are also necessary, but the most vital factor is their modularity hence the need for cleanroom panels. We are here to remind you that cleanrooms with modular layout give their systems enough expansion room without disassembling the structure. An essential note to remember is that when creating a cleanroom, consider all exist, processes, entries, and other factors that can lead to contamination.

The bottom line is that cleanroom panels manifest their significance through ideal investments, reliability, waste reduction, cost-saving, flexibility, easy cleaning, and consistent quality. Despite the type of cleanroom system you adopt, its maintenance and surroundings can prove beneficial if you establish why you need a cleanroom above all other facilities. Visit our website, www.wiskindcleanroom.com, where we help you recognize everything beneficial to your company. Our prolonged experience handling pharmaceutical machinery has enhanced our knowledge regarding suitable cleanroom panels.

As a global supplier, we tend to provide customers with unused comments and suggestions, which can enhance our knowledge and capabilities about clean room containment systems. Our databases are not limited to customers and workers only, we aspire to contribute to research and development as well because every useful invention and recommendation must originate from the point of real-time experiences. Such measures helped us realize the importance of cleanroom panels in the cleanroom because their presence brings more than sterility to the company.

What is a mobile PCR nucleic acid testing laboratory?

PCR laboratory is also called gene amplification laboratory. PCR is an abbreviation for Polymerase Chain Reaction. It is a molecular biology technique used to amplify specific DNA fragments, which can be regarded as special DNA replication in vitro. Through the DNA gene tracking system, you can quickly grasp the virus content in the patient’s body, and its accuracy is as high as nanometers. It can accurately detect the amount of hepatitis B virus in the patient’s body, whether it is replicated, whether it is infected, how strong the infectivity is, whether it is necessary to take medicine, liver Whether there are abnormal changes in function can promptly determine which type of antiviral drug is most suitable for the patient, determine the effect of the drug, and provide a reliable test basis for clinical treatment.

However, in the implementation process, it was faced with the problems of the small original areas, long construction periods, and difficulty in transformation. The testing demand is not directly proportional to the testing capacity, and there is a certain resistance to the testing work. Wiskind’s mobile PCR nucleic acid testing laboratory came into being. It is suitable for the rapid deployment of nucleic acid testing under special circumstances and provides effective strategies and methods for places where the PCR laboratory cannot be transformed.

Significance of the construction of PCR laboratory for assembled nucleic acid detection

1. High timeliness

When an outbreak occurs, the mobile box PCR laboratory can be quickly transported to the place where the outbreak occurred to carry out the detection work, and the control of the outbreak will have better results.

2. Good efficiency

When the epidemic occurs, a large number of PCR laboratories need to be built; after the epidemic, a large number of idle PCR laboratories cause tremendous waste. The mobile box PCR laboratory just solved this problem on the premise of meeting the urgent needs. When the nearby ( (For example, within 100 kilometers) If an epidemic occurs, it can be quickly transported to the place where the epidemic occurred for the inspection personnel to complete the inspection work. It really needs to be idle, or it can be activated after it is properly kept until needed.

3. Reduce the spread

Box-type PCR laboratories are used where the epidemic occurs, reducing the flow of patients, thereby reducing the path and time of virus transmission, and the epidemic will also be well controlled.

4. Reduce sample transfer time

In the face of patient samples without testing personnel, no laboratory testable, or due to delivery time and other issues, the initial inspection will be delayed for a day or two. The accuracy of the viral nucleic acid is obviously different, and the error will be relatively large. Can shorten the detection time, the accuracy will be greatly improved, shorten the detection time of pathogens, shorten the distance of virus circulation , all have a fundamental role in the control of the epidemic.

3. Product advantages

The container laboratory is a relatively new type of building system. Its appearance resembles that of a container. It is a PCR laboratory transformed from a traditional container box. It is a value-added use of containers. It is characterized by being very strong and able to withstand greater pressure. The installation can be basically completed in the factory, and the finished product can be transported to the site by car. It can be spliced and can be directly hoisted during transportation, which is very convenient. The state promotes the concept of “green environmental protection, low carbon energy saving”, and the container laboratory for temporary sites meets the needs of emergency inspections. And it can be used again, easy to disassemble and install, superior performance, stable and firm, good shock resistance, relatively low cost, and very safe.

The general assembly-type nucleic acid testing laboratory uses standard containers to design strictly in accordance with the requirements of the PCR laboratory, and sets up decontamination rooms, which are highly integrated with water, electricity, wind, equipment and other specialties; the cabinet is equipped with lighting, ultraviolet lamps, cabinets, equipment, Refrigerators, etc.; the air supply pipe is integrally formed in the box body, and connected by special components outside the box body; the exhaust air is set separately, and the air column is integrated with the exhaust fan; when used as a vehicle laboratory, the drainage device uses a collection device, which regularly passes through the sewage The material outlet is taken out; when transported to the site for fixed use, the drainage pipe is connected to the biological wastewater treatment tank of the unit. 98% of the construction work is completed at the factory, and transportation to the site only requires a flat site, and the necessary water and electricity docking can complete the installation.

It has the following five advantages:

1. Small footprint

A mobile box PCR laboratory composed of a standard container. The experimental process including the equipment inside is constructed in accordance with the standard PCR laboratory, and according to the “Technical Standards for the Construction of Medical Biosafety Secondary Laboratories-T/CECS 626G2020” Mobile laboratories are required to be equipped with decontamination rooms. The storage area is about 52.5 square meters. It can be used as a vehicle-mounted laboratory in an emergency. It does not require any installation when it is transported to the epidemic place. Any hospital or epidemic place will have a parking space of about 52.5 square meters.

2. The installation requirements are not high

Since the container has completed all installations configured in a single box before leaving the factory, water, electricity, wind, waste water and exhaust gas discharge systems have been equipped in the box, while ensuring the safety of the external environment, under the condition of flat foundation on site , Only need to carry out simple lifting, placement, water supply and electricity docking of the box, and the assembly is really fast. The docking installation itself does not require very professional personnel. Regular disease control maintenance personnel or engineering personnel can integrate the container professionally. Docking together to become a complete box PCR laboratory.

3. Fast pollution elimination

The box is usually placed outdoors, which is good for patients or viruses. The outdoor air circulation is fast, and it will not be highly concentrated and stay like the indoor air, which increases the infectivity of the virus. The box PCR laboratory effectively avoids Aggregation and infectivity. When the internal environment of the box-type PCR laboratory is contaminated, the fresh air can be quickly replaced by the air supply and exhaust system to meet the laboratory purification requirements.

4. Be a renewable resource

The box-type PCR laboratory can be reused. After the epidemic is over, after disinfection by professionals, it can be re-shipped to the disease control center, hospital, port, or third-party testing and other units for reuse, or can be professionally stored and maintained, as needed When it is put into use again, it promotes cost savings and resource reuse.

The higher level of security Introduction

The laboratory benches and equipment in the cabinet are subject to anti-vibration, anti-corrosion and anti-infection measures as required. Compared with ordinary PCR laboratories, the protection of personnel and virus safety is a higher level and level.

The epidemic situation of the new coronary pneumonia is serious, with a wide range and many infected people. If the infected people cannot be detected in time and effectively isolated, the prevention and control of the epidemic will become more and more severe. The new and fixed PCR cannot be applied to all hospitals and institutions. It is restricted by many venues, and the cost of manpower and material resources is relatively high. The mobile PCR shelter laboratory makes up for this shortcoming. It not only has low cost and high efficiency It can be quickly deployed and experimented, which greatly eases the pressure of nucleic acid detection. It is undoubtedly the best choice for many institutions with testing needs.

How to build the cleanroom for electronics factory?

Talking about the construction of electronic cleanroom workshops and electronic clean room standards, Wiskind technicians have rich experience in the construction of clean rooms. The following is how Wiskind proposes the following:

Clean room engineering construction of clean workshop of electronic factory:

1. A clean inspection is required before the clean room project. The inspection items include: whether the ventilation ducts, air conditioner equipment, doors and windows are installed in place, and make relevant records. In addition, it should be noted that cleaning and gluing must be performed simultaneously, and the film should be torn off after the ceiling and wall panels are installed.

2. Manufacture and installation of ceiling hangers: according to all the hanging points determined, calculate the size of the hanging bars (made of round steel), and determine the model of the main keel (made of C-shaped steel) according to the distance between the hanging points to ensure the ceiling The load meets the specification requirements. Strictly control the connection between the hanging bars and the floor to ensure that it is vertical and does not fall off. The main keel and T-keel are installed horizontally.

Clean room wall panel installation:

The board production is the same as that of the ceiling, and the size and number of all wallboards are calculated according to the construction drawings, which are processed in the factory in advance for standby. When the conditions of the construction site are mature, they are transported to the construction site immediately.

2. Familiar with drawings and draw lines to locate the wallboard.

3. Install aluminum floor troughs according to the drawings. The aluminum floor troughs are connected to the floor with expansion screws.

4. Installation of aluminum fittings. Install curved aluminum on the corners between the wall and ceiling, wall and ground, and wall to ensure that there are no dead corners and no screws on the surface.

How to make your cleanroom meet FDA standards?

What is FDA?

FDA is the abbreviation of the Food and Drug Administration, and is one of the executive agencies established by the US government in the Department of Health and Human Services (DHHS) and the Department of Public Health (PHS). As a scientific management agency, FDA’s responsibility is to ensure the safety of food, cosmetics, drugs, biological agents, medical equipment, and radioactive products produced or imported in the United States.

In the food and medical and biological industries, clean rooms are very sensitive environments. Good cleanroom enclosure materials and strict construction requirements are required to meet FDA (United States Food and Drug Administration) and USDA (United States Department of Agriculture) and other governments Relevant standards and regulations formulated by the organization. After years of production and construction experience, Wiskind concluded that one of the most important elements to achieve these standards is to optimize access to cleanroom doors and isolate the surrounding environment.

Tightness

A clean room with good sealing has two major advantages:

It helps prevent particulate matter from the external environment from slowly penetrating through the gap during door closure.

It helps maintain proper pressure between the two rooms. In this way, when the door is opened, the air tends to flow out rather than flow in. According to the US Food and Drug Administration specifications, we know that “it is important to obtain proper airflow-it should flow from the area with higher cleanliness to the adjacent area with lower cleanliness.” The criterion for achieving this requirement is “maintain a positive pressure difference of at least 10-15 Pa between adjacent rooms of different cleanliness levels.”

In order to effectively seal, Wiskind cleanroom door adopts double-layer density. The door leaf and the door frame are each provided with a sealing strip, and the double-layer seal is more reliable. After being tested by the National Construction Engineering Quality Supervision and Inspection Center, the positive and negative wind resistance levels reach level 6, which is more suitable for some stricter door requirements.

Easy to clean/rinse

The clean room must be free (or as close to free as possible) of microbial contaminants. In terms of the concentration of pollutants in the house, the allowable range of error may vary according to the specific level of the clean room, but basically all clean rooms should be very easy to clean. Wiskind considered the corners and corners that may be more difficult to clean when designing and constructing cleanroom doors. For example, there are no exposed fasteners on the door frame. This completely smooth surface means fewer gaps to hide dust and contaminants. In addition, the types of doors are divided into clean steel doors and aluminum alloy doors-all of which are easy to wash and fully comply with FDA standards.

Durability

Durability means that the possibility of a failure that causes an unexpected shutdown is lower. We can imagine that if a mechanical failure occurs in the clean door, it will cause a few minutes of uncontrolled airflow between the two environments. In view of the sag problem of the door body after a period of opening and closing, the wiskind cleanroom door first uses special reinforced hinge fixing parts and lock body fixing parts, changing the traditional point connection to multi-contact, surface connection, and the door body connection is stressed It is more uniform and more powerful. Secondly, it adopts a special reinforced structure around the door leaf, and forms a whole with hinge reinforced fixing parts and lock body fixing parts. The overall force is applied, so you don’t have to worry about the shutdown.

Secondly, Wiskind cleanroom door adopts a full life cycle service. The quality of the door hardware will directly affect the use of the door. The lock is made of a customized German GEZE lock. After 500,000 opening and closing experiments, the whole door is guaranteed for 2 years and free maintenance service for life.

A solution to the cleanroom Wall Return System

In Cleanroom, if put the air duct between cleanroom wall panels, how to install the view window on the walls? Following picture is one of our Lab project which the modular double view window can be applied to.

In some projects, we often encounter customers placing the air duct between the clean partition walls to replace the return air column or return air wall in the house.

But there is a problem that is a headache. It is particularly time-consuming to install two cleanroom windows on the wall. Even experienced workers have to design the sanitary cleaning between the walls and consider the aesthetic factors. Now Wiskind has developed a solution to the cleanroom wall return system, which perfectly solves the problem of time-consuming, laborious and easy to leave a health dead spot on site installation.

No need cutting on site just assembly them together. The installation efficiency increased many times. Before 3 people can finished 4 set(This data was from one of our project), now assembly one set only need 35 mins as we test in our factory. Following are the picture to show the Post-installation effect.

Window Specifications	2363mm*1200mm
Wall Spacing	350mm
Cleanroom Wall Return System	Blind Panel
Blind Panel Specifications	2424mm（L）348mm（W）10mm（T）2 1180mm（L）348mm（W）10mm（T）2 (Can be customized according to the size of the opening)
Blind Panel Fixings & Pendants	16
Remarks	The size is tracked by the technology research and development department

Modular Assembly Cleanroom

Although the domestic epidemic situation has been curbed to a certain extent, with the start of construction by enterprises in various regions, the production capacity of the original protective masks mainly used for medical and living is stretched again, and the epidemic situation in foreign countries is also in the outbreak stage. Under this circumstance, the gap of masks in the world continues to expand. As China is the largest manufacturer of masks, countries have also hoped to import masks from China. In addition, affected by the epidemic, the habit of hoarding and using masks will continue after the epidemic. Therefore, the global shortage of masks will continue for a long time.

Masks, as a medical device, although the production process is simple, but the production environment must be carried out according to strict standards, that is, the cleanroom level must reach 100,000, the front of the cleanroom must be set up buffer room, dressing room, personnel and materials should be The shower room can only enter after blowing.

Wiskind, as a leader in the cleanroom industry, has focused on the production and R & D of high-end cleanrooms for 41 years. Among them, the modular assembled cleanroom is recognized as a new type of high-end cleanroom by domestic and foreign well-known enterprises and institutions. In the wave, the modular cleanroom has become the first choice of many companies. This is the dividend brought by many years of successful case experience and industry reputation. The reason why the modular assembled cleanroom can stand out among many cleanroom manufacturers is thanks to the following features:

1. Easy and Fast Installation

Most of the clean room projects have the problem of delay in construction period. The delay of the construction period not only causes the project schedule, project quality to be out of control, but also triggers disputes between all parties in the project construction. More importantly, it will delay the commissioning of the cleanroom, thereby further harming the economy of the enterprise. interest. Compared with the hysteresis and uncontrollability of the cleanroom project in the construction period control, the modular structure of the assembled clean room and the short construction period can effectively avoid these problems. The on-site installation of the assembled clean room can be completed in 3-5 days. In addition, the factory production cycle and the pressure of the order of the mask clean room eruption can only take about 20 days at most, which fully meets the urgent needs of the mask factory under the epidemic situation.

2. Reusable

Because of its modular structure design features, the assembled clean room can be freely expanded or reduced in size and related configuration facilities according to production requirements, and it is convenient and fast to disassemble and install. The main materials can be reused, and the reusable utilization rate can reach 98%. The assembled clean room plays a great role in enterprise relocation and production expansion, saving enterprise costs and improving production efficiency. The majority of the enterprises that switched to mask production are self-produced and self-sold. After the epidemic, the original production line will be restored. The assembled clean room can be dismantled for other purposes and can continue to be used as a mask workshop. Factory choice More items.

3. Reduce Costs

Compared with the brick-concrete structure, one of the biggest advantages of the modular clean room is easy maintenance and repair. You only need to replace a single damaged cleanroom panel to repair the walls of the modular clean room without having to redo the entire structure again.

The modular assembly cleanroom has accumulated a lot of successful experience, Wiskind provides customers not only a single high-quality product, but a complete set of perfect solutions. In addition, we are also a leading supplier in the domestic pharmaceutical industry and hospitals. For overseas markets, we have exported our products to the United States, Russia, Iraq, UAE, Israel, Thailand, Myanmar, Vietnam, Egypt, etc. We are committed to the most influential enterprise in the clean room. If you have a project now, you are welcome to send us an inquiry. We promise to provide the best quality at the best price.

Modular Cleanroom System Construction Trends

At present, the clean room industry is developing rapidly in China, and the industry chain has gradually formed a scale. The upstream is mainly composed of special equipment manufacturers including cleanroom and cleanroom equipment. The midstream includes clean room design, construction, commissioning, and test operation. Downstream are industries that use clean rooms such as microelectronics, optoelectronics, semiconductors, military industry, biomedicine, medical treatment, and food.

With the upgrading of China’s industry, global fine processing, enterprise transfer capacity and people’s attention to food safety, the industries of downstream customers such as electronics, semiconductor, optoelectronics, bio-pharmaceutical, medical and health, food have been rapidly developed.

Most of the existing clean rooms are implemented according to the traditional technology and construction mode, and there are major deficiencies: poor material standardization, failure to factory, modularization, mass production; long construction period; poor construction safety; low material reuse rate And other issues.

Wiskind cleanroom as a professional cleanroom enclosure system product service provider, is committed to becoming an advocate and practitioner of modular cleanroom. Promote the standardization of clean room engineering construction and engineering construction by realizing the modularization and functional integration of the clean room enclosure system.

After standardization production and modular assembly:

1.More than 80% of materials are reused

2.70% of construction tasks are prefabricated in the factory

3.Reduce the dependence of construction on human factors

4.Improve the production efficiency of clean room materials by more than 15%

5.The construction period is shortened by 20% to 40%

6.The environment is more beautiful and more in line with GMP standards

7.More conducive to the owner to create a better quality product

Wiskind’s cleanroom panel manufacturing and technology research and development capabilities are leading domestically, and it is the first to develop the first automated production line in the cleanroom panel industry. Up to now, Wiskind has provided cleanroom system products and solutions for many domestic and foreign companies.

The Main Benefits of Constructing a Modular Cleanroom

A growing number of businesses from different industries can only operate under certain, fine-tuned environmental conditions to maintain product quality and yield. This is where a cleanroom comes in. This special room utilizes a combination of controlled pressure, humidity, and air flow rates, among others. In many cases, they have to maintain an ISO cleanroom at varying levels, examples including ISO 5 through 8.

There are two ways of building a cleanroom:

Option 1) you can either erect an extra building next to the main manufacturing plant, which requires significant investment of time and resources along with production downtime;

Option 2) or you could construct a modular cleanroom, which takes a fraction of a time to complete and requires considerably less investment than the first option.

Businesses from many industries, especially areas such as pharmaceuticals, biopharmaceuticals, electronics, and other manufacturing environments often go with option 2 instead.

Investing in a well constructed modular cleanroom can go a long way in maximizing your production rate and dramatically improving quality of output.

Here are the 5 benefits of constructing modular cleanrooms traditional brick-and-mortar cleanrooms.

1. Quick Turnaround

Many organizations seek to minimize delays and hit the ground running at their peak production capabilities. This often means that the time it takes to construct a traditional cleanroom will eat into their production timeline and with it, their profits.

The alternative, modular cleanrooms, can be constructed quickly and are easy to set up. They are often constructed from pre-fabricated panels and a sturdy frame, taking only a few hours or days to set up, instead of months that would be otherwise needed for a traditional cleanroom structure.

2. Low Investment Requirements

Modular cleanrooms have an efficient design that utilizes ISO standards for construction to reduce the cost of investment while maintaining structural integrity. Cleanrooms constructed this way often require less outdoor air for their humidity and temperature control, greatly reducing the energy costs of keeping the cleanroom environmentally stable.

3. Green Design

Modular cleanrooms are highly efficient to operate and provide businesses with the opportunity to utilize green construction techniques. This is important if you want to build a reputation as a brand that cares about the environment and the planet as a whole.

Modular cleanrooms often use recycled materials in their construction, which can go a long way in minimizing the burden placed on the earth’s natural resources and cuts down on the amount of waste that is soon going to occupy landfills.

4. Lower Maintenance Costs

One of the biggest advantages of modular cleanrooms over brick and mortar structures is the ease of maintenance and repair.

You can repair the walls of a modular cleanroom by simply replacing a single damaged panel instead of having to redo the whole structure again. Certain modular cleanroom designs also come with the option of a walkable ceiling, allowing workers to access the cleanroom from above. The idea is to minimize the absorption of moisture in highly humid environments, and therefore maintenance time and costs.

5. Customizable Features

Modular cleanrooms can be customized to meet certain requirements such as;

good weather resistance corrosion resistance
hardness levels between 3H-6H
combustion performance of grade A or grade B
being made of extremely flame retardant material
excellent weather resistance
corrosion resistance to prevent air pollution and UV light
and the list goes on.

Have specific requirements for the construction of your modular cleanroom? Here at Wiskind, we have an experienced team with the right combination of talent and technical knowledge to help you choose the right cleanroom for your specific industry requirements. Click here to get in touch with us or email us for more details.